Ebike and Scooter Shipping: Fulfillment Tips to Grow Your Brand

The Growing Demand for Ebike and Scooter Shipping

Electric bikes and scooters are taking off in popularity—whether for commuting, recreation, or delivery services. But if you're a brand shipping these products direct to consumer or to retailers, you're likely dealing with logistical challenges: oversized dimensions, lithium-ion batteries, high-value goods, and expensive returns.

These types of products also fall into what many in the industry refer to as micromobility—a booming market of lightweight electric vehicles designed for short-distance travel.

Whether you're launching a new model or fulfilling thousands of orders a month, your shipping strategy can make or break your margins and customer satisfaction.

The Challenges of Shipping Ebikes and Scooters

Shipping e-bikes and scooters isn’t the same as shipping standard consumer products. Some common pain points include:

Oversized Dimensions: Most ebikes exceed standard carrier size limits, triggering dimensional weight charges and oversized surcharges.


Battery Regulations: Lithium-ion batteries require specific packaging, labeling, and compliance with carrier safety rules.


Risk of Damage: Frames, wheels, and electronics can be damaged in transit if not packaged and handled correctly.


Shipping Costs: Between DIM weight and surcharges, you can quickly lose margin on every order.


Returns: Managing high-value, bulky returns can be expensive without a system in place.

Best Practices for Ebike and Scooter Shipping

To keep fulfillment efficient and cost-effective, here are a few key practices:

Use the Right Packaging: Properly sized boxes and protective materials can reduce shipping costs and prevent damage.


Consider Partial Assembly: Shipping products partially assembled can help minimize box dimensions while keeping customer setup simple.


Partner with a Fulfillment Center That Understands Batteries: Not all 3PLs are equipped to handle lithium-ion battery shipments. Make sure yours is.


Batch Fulfillment for Pre-Orders: During product launches or seasonal peaks, fulfilling in bulk can speed up turnaround.


Offer Tracking and Insurance: These products are high value—your customers will expect shipment visibility and security.

How 3PL Center Makes Ebike and Scooter Shipping Easier

At 3PL Center, we specialize in shipping large and oversized, products like ebikes and scooters. From expert packing to discounted shipping rates, we help you ship smarter and grow faster.

Here’s how we support your business:

Discounted Shipping Rates for Oversized Items
Thanks to our high-volume carrier partnerships, we can offer lower rates on large packages and reduced surcharges for oversized shipments.


Lithium Battery Handling & Compliance
Our team is trained in lithium battery regulations, ensuring all packages meet carrier requirements for labeling and documentation.


Custom Packaging and Box Optimization
We use box optimization software to reduce wasted space and lower your DIM weight charges.


Expert Oversized Fulfillment Team
Our trained team handles e-bikes, scooters, and accessories with care—from receiving to shipping.


Multiple Warehouses for Faster Delivery
With locations on both coasts, we can ship to most U.S. customers in 1–2 days without paying for express service.


Flexible Fulfillment for Parts and Accessories
From chargers and helmets to tires and baskets, we store and ship it all—whether you’re selling DTC or to retailers.


Real-Time Tracking and Inventory Visibility
Our advanced WMS gives you full insight into your inventory, orders, and shipping performance.

Scale Your Ebike or Scooter Brand With Confidence

Shipping large, high-value products doesn’t have to be a headache. With the right fulfillment partner, you can reduce costs, speed up delivery, and protect your product every step of the way. 3PL Center has the infrastructure, experience, and carrier relationships to help your e-bike or scooter business grow.

Want to learn how we can support your brand?
Book a call today to see how our oversized fulfillment services can work for you.